Integrated intelligent visual hardness tester, just operate a touch tablet computer and easily handle measurements! And all the parameters required for testing can be directly selected, modified, and analyzed on the computer. The PC end is connected in series with the hardness tester through communication protocols to control the mechanical movement parts of the hardness tester. It can achieve automatic multifunctional tower position, automatic recognition of the objective lens and indenter, automatic loading, automatic load holding, automatic unloading, and light brightness. By linking the built-in CCD measurement and acquisition system, clear and dynamic indentation images can be displayed in real-time on the PC. It can also directly lock the indentation to automatically measure hardness values, automatically save test data, and generate reports. The operation is very simple and fast, eliminating human measurement errors. The integrated intelligent visual hardness tester can expand more application functions on the platform of tablet computer through the Internet, and can also be connected to external displays, printers and other devices. The side sway lifting screw adopts a worm gear and worm structure, with smooth transmission
1. Integrated industrial tablet computer with USB expansion
2. Equipped with the latest Windows operating system
3. Built in CCD image automatic measurement system
4. Intuitive indentation display and automatic hardness measurement
5. Dual screens can display real-time indentation synchronously, and automatic measurement can be operated synchronously,
6. Automatically record measurement data, generate hardness depth curve, and save it as a WORD document
This machine is equipped with a Vickers automatic measurement control system: it can perform successive experiments with each loading and each reading of indentation. The use of a convenient CCD camera allows for direct observation and measurement of indentation on the display, resulting in high measurement accuracy and avoiding manual measurement errors. For setting experimental conditions, displaying results, etc., it can be operated and displayed clearly and quickly. Through measurement control software, it is easy to operate on the built-in computer, achieving single point measurement. Multiple points can be randomly measured and measurement data can be statistically analyzed. The distance between two or more measurement points can be set arbitrarily for measuring the depth of the infiltration layer. Measurement data can be measured in both X and Y directions, and the depth of the hardened layer can be automatically calculated based on the judgment value entered by the user. Statistical calculation, conversion, and curve display can be used to determine whether it is qualified. The length of measurable parts can be saved and printed in graphics.
Functions and characteristics of automatic measurement control system:
1. Hardness tester control: The system provides serial communication to control the operation of the hardness tester, such as rotating the objective lens, loading, setting the holding time, adjusting the brightness of the light, and adjusting the feedback of the test force;
2. Automatic measurement: The system automatically measures the indentation and draws the hardening curve, updates statistical results, etc;
3. Manual measurement: The system provides manual measurement, including four point measurement and diagonal measurement;
4. Hardness value conversion, correction, and effective verification: The system can simultaneously convert the measured micro Vickers hardness values to multiple other hardness scales such as HB, HR, etc; Can correct the measurement values of spherical cylindrical samples; Can effectively verify the measured values of the sample;
5. Data statistics: Automatically calculate the average, variance, Cp, Cpk, and other statistical values of the measured hardness, and optionally save them automatically;
6. Data storage: single measurement data and images can be saved in a file for later retrieval, and can be automatically saved;
7. Test report: Automatically generate Word or Excel document reports; Users can customize report formats; The standard format includes each individual hardness measurement value, statistical value, indentation image, and hardening curve, etc;
8. Knoop hardness: can be set as a Knoop hardness measurement;
9. Fracture toughness: can be set to measure indentation fracture toughness;
10. Other functions: All functions of the microscopic image processing and measurement system, including image capture, calibration, image processing, geometric measurement, document annotation, album management, and fixed magnification printing.
Main functions and characteristics of hardness tester:
1. The optical system designed by senior optical engineers not only has clear images, but can also be used as a simple microscope with adjustable brightness, comfortable vision, and low fatigue during long-term operation;
2. The built-in PC displays real-time indentation, which can intuitively display hardness values, convert hardness, test methods, test forces, brightness, holding time, measurement frequency, statistical data, upper and lower limit measurement ranges, test time, and other testing processes;
3. Adjustable brightness range of optical system: 0-100;
4. Unlimited storage of test report data;
5. The experimental force units can be manually selected for mutual conversion, and the conversion units are: (gf, N)
6. Can display simultaneously: maximum value, minimum value, average value, maximum error, etc
7. Convert scales and switch between national, American, and international standards, with a total of 18 measurement scales available: HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T, HV, HK, HBW;
8. Both objective lenses can directly measure hardness,
9. The upper and lower measurement ranges can be set and displayed on the main measurement interface;
10. The measuring scale can be converted to HK Knoop hardness;
11. The operating system can be converted from Chinese to English;
12. The built-in measurement system can automatically measure the hardness value;
13. The once formed structure of the cast aluminum shell is stable and does not deform. The pure white car paint is of high grade and has strong scratch resistance. It remains shiny and new after years of use;
14. Our company has the ability to independently research and design, produce and process. Our machines provide lifelong replacement and maintenance upgrade services for accessories;
Main purpose and scope of use:
1. Steel, non-ferrous metals, metal foil, hard alloy, metal sheet, microstructure
2. Carburization, nitriding and decarburization layers, surface hardening layers, electroplated coatings, coatings
3. Glass, chips
Detailed instrument parameters:
| Parameter Name |
Parameter data |
| Hardness scale |
HV0.01,HV0.025,HV0.05,HV0.1,HV0.2,HV0.3,HV0.5,HV1 |
| Experimental force (GF) |
10,25,50,100,200,300,500,1000, |
| Hardness measurement range |
(5-5000)HV |
| Unit conversion |
Brinell, Rockwell, Knoop (and can switch to ASTM, ISO, JJG standards) |
| error correction |
The system can calibrate hardness at any time |
| Qualified judgment |
Qualified range can be set, and the machine will automatically remind whether it is qualified |
| Total magnification |
10×,40× |
| Hardness reading |
PC automatic hardness measurement |
| Language switching |
Switching between Chinese and English systems at any time |
| Ruler conversion |
HK (Knoop's) |
| Hardness value conversion |
Brinell, Rockwell, Vickers |
| Test report |
Automatic generation |
| Load Control |
Auto load, auto hold, auto unload |
| Objective lens and pressure head |
Automatic switching |
| Optical channel |
Supports dual channels |
| Test force holding time (s) |
5~60 |
| Experimental force selection |
External force selection knob, the test force is automatically displayed on the computer |
| optical system |
Total magnification( μ m) : 100 x (observation), 400 x (measurement); Measurement range( μ m) : 200 |
| Optical system resolution( μ M) |
0.0625 |
| XY test bench |
Size (mm): 100 x 100 stroke range (mm): 25 x 25 minimum reading (mm): 0.01 |
| Maximum height of specimen (mm) |
150 |
| Maximum width of specimen (mm) |
20 |
| External dimensions (mm) |
620mmX230mmX630mm |
| Power |
AC220+5%,50~60Hz |
| Weight (Kg) |
60 |
Packaging & Shipping
After Sales Service
1. After-sales consultation: The email sent by the customer due to various problems during normal use will be responded to within 1 working day;
2. The entire equipment is guaranteed for one year, and it is responsible for maintenance outside the period. Only the material cost is charged for maintenance;
3. After the warranty, the professional after-sale service team will provide perfect technical support, and help customer solve problems encountered with using our product.
FAQ
1. Are you manufacturer?
Yes, we are a professsional manufacturer in China.
Stable quality and foremost service always be the key that we focus on.
2. How long is your lead time?
Normally it's about 30-40days after order confirmed.
3.How about the warranty and services?
Provide one year warranty and lifetime technic support.
Accept to send our engineer to your country for training in additional cost.
Free training one-on-one in our factory for free.
4. How long is the guarantee period of the machines? When does it start?
The guarantee period of our equipment is one year, calculated the date from when it's installed. During the guarantee period, we provide normal damaged spare parts for free. After the guarantee period, we only take the cost of components.
OEM & ODM are available.
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